Research Projects

LogiCharge
Intelligent Charging Management for Electric Trucks and Vans in Logistics Depots.
Start: 06/2025
End: 05/2027

The transport sector is undergoing a fundamental change due to electrification. To ensure that the operation of electric trucks and vans in logistics depots is both cost-efficient and sustainable, we are developing an Intelligent Charging Management System (iLMS) within LogiCharge.

This prognosis-based system takes into account the specific operational demands of the logistics sector and optimizes charging processes in a market-oriented and grid-serving manner. While the introduction of electric vehicles already massively reduces the carbon footprint, the iLMS will further enhance this effect. This is achieved by prioritizing charging with locally generated electricity and the targeted shifting of charging processes to times with a high share of green electricity in the grid. LogiCharge thus makes an important contribution to the decarbonization of regional and supra-regional distribution transport.

The continuous market ramp-up of electrically powered vehicles is increasingly extending into regional and supra-regional distribution transport. Supplying these vehicles with sufficient electrical energy requires intelligent charging infrastructure that efficiently combines the operational requirements of logistics with economic efficiency and grid stability. In LogiCharge, we are developing an iLMS that meets these complex demands under real operating conditions.

Since depot-based charging is expected to cover the majority of necessary charging processes, even in long-haul freight transport, the creation of cost-efficient and widely available charging infrastructure at logistics sites is essential for the successful energy transition in the transport sector.

The high charging capacities required, particularly by heavy-duty trucks, pose significant challenges to cost-efficient depot charging, especially considering local infrastructure constraints and the dimensioning of the grid connection.

Within the scope of LogiCharge, we investigate how the use of large PV systems on logistics halls, in combination with large Battery Energy Storage Systems (BESS), can ensure that charging demand can be met even during peak load times. To achieve this, the iLMS will prognosis-based pre-condition the battery storage while utilizing the maximum possible share of green electricity to cover the energy demand.

In addition to optimizing the charging processes, we examine how the storage unit can be connected to flexibility markets using a multi-use approach – via Vehicle-to-Grid (V2G) or Battery-to-Grid (B2G) functionalities.

The charging infrastructure installed by the project partner Bidirex GmbH forms the foundation for this holistic energy optimization approach. It includes charging stations up to 420 kW, stationary battery storage, and PV systems. The iLMS optimizes the charging processes of electrified trucks and vans at selected logistics sites by considering a multitude of parameters: route planning information, live telemetry data, current electricity prices, local capacity limits of the on-site infrastructure, and other relevant information.

In cooperation with selected logistics partners, the developed systems will be prototypically tested in practical operation, and their economic viability will be thoroughly assessed. The project thus makes a valuable contribution to a cost-efficient and sustainable decarbonization of the logistics sector.

Role of the FZI
The FZI participates significantly in this project through the development of the Intelligent Charging Management System (iLMS).

For this purpose, we develop algorithms and models for the precise prognosis and optimization of energy demand as well as the availability of local energy sources. The functionalities are logically mapped into individual, scalable services. Through a modular design and strict separation of functionality between the services, we ensure the reusability and transferability of the developed solutions to other application areas – thereby guaranteeing their utility far beyond the project duration.

Contact person
Department Manager
Division: Intelligent Systems and Production Engineering
Headquarters Karlsruhe

Research focus
Mobility and Logistics

Autonomous shuttles, intelligent logistics, and software-defined vehicles: We use IT to create the connected, safe, and sustainable mobility and logistics solutions of tomorrow.

Energy and Sustainability

Sustainability and practical relevance are key: We develop IT innovations for companies that contribute to a climate-friendly and resource-efficient economy.

Funding notice:
The LogiCharge project is funded by the Ministry of Economic Affairs, Labour and Tourism Baden-Württemberg within the framework of the Invest BW funding programme.

Project partners:

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