Research Projects

Robo-MEA-Prep
Automated manufacturing of MEA units for PEM water electrolysis and fuel cells
Start: 12/2023
End: 08/2026

The Robo-MEA-Prep project is developing an adaptive, mobile robotic solution to support the preparation of membrane electrode assemblies (MEAs). The focus is on transforming complex, previously manual work steps into a robust, flexible automated process. The goal is to implement various handling tasks so they can be performed reliably and with high repeatability by a robot. A mobile robot platform is used that can flexibly perform various process steps within the facility. To this end, methods for safe navigation, precise localization, and intelligent path planning for movements in space and in close proximity are being developed. In addition, a modular software system is being created that allows workflows and process steps to be easily configured and adapted.
This project focuses on developing an adaptive, mobile robotic solution to support the preparation of MEA units. The goal is to transform previously manual, often complex work steps into a reliable, automated process. In particular, the challenge lies in mapping a wide variety of handling steps so that they can be performed robustly, flexibly, and with high repeatability by a robot.

The underlying problem is typical of many industrial and research-oriented manufacturing processes: Manual procedures are time-consuming, error-prone, and only limitedly scalable. At the same time, changing requirements and varying process steps place high demands on traditional automation solutions. This is precisely where the project comes in. Methodologically, modern approaches from mobile robotics, autonomous navigation, sensor integration, and modular software architectures are employed. This is complemented by a systematic analysis and digitization of existing manual processes.

Small and medium-sized enterprises (SMEs) will benefit most, but so will larger industrial companies and research institutions seeking to streamline complex preparation or assembly processes. In addition, the project is aimed at industries where high precision and adaptability are critical—such as energy technology, materials research, and microsystems engineering. Specifically, the project aims to provide an integrated end-to-end solution that includes a mobile robot platform with reliable navigation and precise localization. The results are intended to enable users not only to implement automation processes efficiently but also to adapt them quickly to new requirements—a decisive advantage in dynamic production environments.

Role of the FZI
As part of the project, the FZI Research Center for Information Technology is playing a central role in the design, development, and integration of the comprehensive robotic solution. The FZI’s work is divided into several closely interlinked work packages that encompass both the analysis of existing processes and the implementation of innovative automation technologies. The project begins with a systematic investigation of the preparation steps currently performed manually. Building on this, the FZI develops suitable hardware and software concepts for the flexible automation of the identified process steps. Another focus is on the development of the mobile robotic platform as well as the design and implementation of a modular software architecture.

Finally, the FZI handles the integration and validation of the developed components within an overall system. This includes both commissioning and experimental evaluation under realistic conditions. Through this holistic approach, the FZI ensures that the developed solutions are not only technologically innovative but also practical and sustainable in their application.

Contact person
Staff
Division: Intelligent Systems and Production Engineering
Headquarters Karlsruhe

Research focus
Applied Artificial Intelligence

AI from research to practice: We promote applied AI for business and small and medium-sized enterprises, integrating technology with law and ethics.

Robotics

We develop mobile systems and autonomous walking robots for use in space travel, industry, and public spaces. We put them to the test in the FZI Living Lab Service Robotics.

Funding notice:
The Robo-MEA-Prep project is funded by the Baden-Württemberg Ministry of the Environment, Climate, and Energy.

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