Projects

ProtoKonf
ProtoKonf – Data-Driven Prototype Configurator and Regional On-Demand Prototype Manufacturing for Mobility and Transportation Value Creation in Baden-Württemberg
Start: 08/2026
End: 07/2028

ProtoKonf creates an intelligent production platform for order configuration in prototype manufacturing.
Prototypes of components with complex geometries represent a bottleneck in the development of innovative mobility solutions. Decisions regarding suitable manufacturing processes in prototype production are mostly made by domain experts based on experience, which leads to direct delays in quotation preparation and thus in product innovation cycles. ProtoKonf is developing an intelligent digital platform that automatically analyzes CAD geometries and determines and presents order-specific recommendations on costs, delivery time and CO2 footprint. The platform compares the manufacturing processes block molding Styrofoam casting and the CUBES technology, an innovative, material-efficient casting process. The latter process is being further developed and qualified experimentally in parallel to integrate it into the platform as a reproducible process option.
Role of the FZI
The FZI is developing intelligent modules for processing model geometry, forecasting delivery time and cost, as well as AI-assisted order scheduling. It integrates historical process data and existing expert knowledge with the aim of generating order-specific configuration recommendations for the available manufacturing options in the production of physical prototypes.

Contact person
Department Manager
Division: Intelligent Systems and Production Engineering
Headquarters Karlsruhe

Research focus
Applied Artificial Intelligence

AI from research to practice: We promote applied AI for business and small and medium-sized enterprises, integrating technology with law and ethics.

Illustration

Funding notice:
Funded by the Baden-Württemberg Ministry of Economic Affairs, Labour and Tourism

Project partners:

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